{"id":2914,"date":"2024-03-23T18:20:21","date_gmt":"2024-03-23T18:20:21","guid":{"rendered":"https:\/\/davidnilles.com\/?p=2914"},"modified":"2024-03-24T20:45:30","modified_gmt":"2024-03-24T20:45:30","slug":"barbell-collars","status":"publish","type":"post","link":"https:\/\/davidnilles.com\/index.php\/2024\/03\/23\/barbell-collars\/","title":{"rendered":"Barbell Collars"},"content":{"rendered":"\n<p>After finalizing my <a title=\"P-I-P hinge prog\" href=\"https:\/\/davidnilles.com\/index.php\/print-in-place-hinge\/\">P-I-P hinge<\/a> program in Grasshopper 3D, I had been looking for good projects to use it on. There never seem to be enough good barbell collars in the gym so I began wondering if I were able to prototype one.<\/p>\n\n\n\n<p>The design for my 3D printed barbell collar is nothing revolutionary. It is essentially the same as other cheap collars.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"1000\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/1Pair-50mm-2-Easy-Barbell-Lock-Collars-Standard-For-Olympic-Barbell-Collar-Weight-Lifting-Crossfit-Gym-1530277966.jpg\" alt=\"\" class=\"wp-image-3076\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/1Pair-50mm-2-Easy-Barbell-Lock-Collars-Standard-For-Olympic-Barbell-Collar-Weight-Lifting-Crossfit-Gym-1530277966.jpg 1000w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/1Pair-50mm-2-Easy-Barbell-Lock-Collars-Standard-For-Olympic-Barbell-Collar-Weight-Lifting-Crossfit-Gym-1530277966-300x300.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/1Pair-50mm-2-Easy-Barbell-Lock-Collars-Standard-For-Olympic-Barbell-Collar-Weight-Lifting-Crossfit-Gym-1530277966-150x150.jpg 150w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/1Pair-50mm-2-Easy-Barbell-Lock-Collars-Standard-For-Olympic-Barbell-Collar-Weight-Lifting-Crossfit-Gym-1530277966-768x768.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/1Pair-50mm-2-Easy-Barbell-Lock-Collars-Standard-For-Olympic-Barbell-Collar-Weight-Lifting-Crossfit-Gym-1530277966-220x220.jpg 220w\" sizes=\"auto, (max-width: 1000px) 100vw, 1000px\" \/><figcaption class=\"wp-element-caption\">Generic Barbell Collar<\/figcaption><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/DSC_0339-1024x1024.jpg\" alt=\"\" class=\"wp-image-3075\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/DSC_0339-1024x1024.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/DSC_0339-300x300.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/DSC_0339-150x150.jpg 150w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/DSC_0339-768x768.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/DSC_0339-1536x1536.jpg 1536w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/DSC_0339-2048x2048.jpg 2048w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/DSC_0339-220x220.jpg 220w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">My 3D Printed Collar<\/figcaption><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/os244_2-2025652945-1024x1024.jpg\" alt=\"\" class=\"wp-image-3077\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/os244_2-2025652945-1024x1024.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/os244_2-2025652945-300x300.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/os244_2-2025652945-150x150.jpg 150w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/os244_2-2025652945-768x768.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/os244_2-2025652945-1536x1536.jpg 1536w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/os244_2-2025652945-220x220.jpg 220w, https:\/\/davidnilles.com\/wp-content\/uploads\/2023\/10\/os244_2-2025652945.jpg 1600w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">Latch View of Generic Collar<\/figcaption><\/figure>\n<\/div>\n<\/div>\n\n\n\n<p>Similar to other projects of mine, I aim to capitalize on the advantages of additive manufacturing. Using the same principles as my PIP hinge design, I am able to make the whole assembly from one print; a part count of one. From a manufacturing perspective, minimizing part count is a great way to cut costs of finished goods. My design requires no assembly, just a bit of support removal.&nbsp;<\/p>\n\n\n\n<p>Getting to this first working prototype wasn&#8217;t as simple as it should have been. To start, I wanted to be sure my hinge design on the back of the collar would work. My PIP hinge generator worked very well first try.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0064-2-1024x1024.jpg\" alt=\"\" class=\"wp-image-3366\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0064-2-1024x1024.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0064-2-300x300.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0064-2-150x150.jpg 150w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0064-2-768x768.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0064-2-1536x1536.jpg 1536w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0064-2-220x220.jpg 220w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0064-2-rotated.jpg 1800w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0070-2-1024x1024.jpg\" alt=\"\" class=\"wp-image-3367\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0070-2-1024x1024.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0070-2-300x300.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0070-2-150x150.jpg 150w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0070-2-768x768.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0070-2-1536x1536.jpg 1536w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0070-2-220x220.jpg 220w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0070-2.jpg 1800w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n<\/div>\n\n\n\n<p>From there I had to design the latching mechanism. I using the same tolerances as the hinge for my first print. I ended up with a single complex piece, an offset shaft that kind of reminds me of a crankshaft. The tolerances worked well, but I did the latch incorrectly. It didn&#8217;t open fully or easily.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0081-2-1-1024x1024.jpg\" alt=\"\" class=\"wp-image-3378\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0081-2-1-1024x1024.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0081-2-1-300x300.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0081-2-1-150x150.jpg 150w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0081-2-1-768x768.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0081-2-1-1536x1536.jpg 1536w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0081-2-1-220x220.jpg 220w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0081-2-1.jpg 1800w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">Closed Latch<\/figcaption><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0082-2-1024x1024.jpg\" alt=\"\" class=\"wp-image-3379\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0082-2-1024x1024.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0082-2-300x300.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0082-2-150x150.jpg 150w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0082-2-768x768.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0082-2-220x220.jpg 220w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0082-2.jpg 1190w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">Open Latch<\/figcaption><\/figure>\n<\/div>\n<\/div>\n\n\n\n<p>I put the latch clip on the short piece of the mechanism. I should have put it on the large piece for better mechanical advantage. The latch action is incorrect and will not work.<\/p>\n\n\n\n<p>After fixing I had a working prototype:<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"1020\" data-id=\"3389\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0083-2-1024x1020.jpg\" alt=\"\" class=\"wp-image-3389\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0083-2-1024x1020.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0083-2-300x300.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0083-2-150x150.jpg 150w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0083-2-768x765.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0083-2-1536x1530.jpg 1536w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0083-2-220x220.jpg 220w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0083-2.jpg 1800w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"750\" data-id=\"3391\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0084-2-1024x750.jpg\" alt=\"\" class=\"wp-image-3391\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0084-2-1024x750.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0084-2-300x220.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0084-2-768x562.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0084-2-1536x1125.jpg 1536w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0084-2-220x161.jpg 220w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0084-2.jpg 1800w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"791\" data-id=\"3392\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0085-2-1024x791.jpg\" alt=\"\" class=\"wp-image-3392\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0085-2-1024x791.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0085-2-300x232.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0085-2-768x593.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0085-2-1536x1186.jpg 1536w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0085-2-2048x1581.jpg 2048w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0085-2-220x170.jpg 220w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"1024\" data-id=\"3393\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0086-2-1024x1024.jpg\" alt=\"\" class=\"wp-image-3393\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0086-2-1024x1024.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0086-2-300x300.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0086-2-150x150.jpg 150w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0086-2-768x768.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0086-2-1536x1536.jpg 1536w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0086-2-220x220.jpg 220w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0086-2-rotated.jpg 1800w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"1024\" data-id=\"3395\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0087-2-1024x1024.jpg\" alt=\"\" class=\"wp-image-3395\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0087-2-1024x1024.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0087-2-300x300.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0087-2-150x150.jpg 150w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0087-2-768x768.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0087-2-1536x1536.jpg 1536w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0087-2-220x220.jpg 220w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0087-2-rotated.jpg 1800w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"1024\" data-id=\"3394\" src=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0088-2-1024x1024.jpg\" alt=\"\" class=\"wp-image-3394\" srcset=\"https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0088-2-1024x1024.jpg 1024w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0088-2-300x300.jpg 300w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0088-2-150x150.jpg 150w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0088-2-768x768.jpg 768w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0088-2-1536x1536.jpg 1536w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0088-2-220x220.jpg 220w, https:\/\/davidnilles.com\/wp-content\/uploads\/2024\/03\/DSC_0088-2-rotated.jpg 1800w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/figure>\n<\/div>\n<\/div>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>After finalizing my P-I-P hinge program in Grasshopper 3D, I had been looking for good projects to use it on. There never seem to be enough good barbell collars in the gym so I began wondering if I were able to prototype one. The design for my 3D printed barbell collar is nothing revolutionary. It [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"om_disable_all_campaigns":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[23,10],"tags":[],"class_list":["post-2914","post","type-post","status-publish","format-standard","hentry","category-3d-printing","category-nilles-fitness"],"_links":{"self":[{"href":"https:\/\/davidnilles.com\/index.php\/wp-json\/wp\/v2\/posts\/2914","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/davidnilles.com\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/davidnilles.com\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/davidnilles.com\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/davidnilles.com\/index.php\/wp-json\/wp\/v2\/comments?post=2914"}],"version-history":[{"count":27,"href":"https:\/\/davidnilles.com\/index.php\/wp-json\/wp\/v2\/posts\/2914\/revisions"}],"predecessor-version":[{"id":3409,"href":"https:\/\/davidnilles.com\/index.php\/wp-json\/wp\/v2\/posts\/2914\/revisions\/3409"}],"wp:attachment":[{"href":"https:\/\/davidnilles.com\/index.php\/wp-json\/wp\/v2\/media?parent=2914"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/davidnilles.com\/index.php\/wp-json\/wp\/v2\/categories?post=2914"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/davidnilles.com\/index.php\/wp-json\/wp\/v2\/tags?post=2914"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}